Pioneering the Next Energy FRONTIER
Explore Penn State’s groundbreaking initiative to develop safe, efficient microreactors for sustainable energy solutions.
Penn State and Westinghouse Partner for Sustainable Energy
In May 2022, Penn State joined forces with Westinghouse Electric Company in a pioneering collaboration—the first of its kind between Westinghouse and a U.S. university—to develop micro nuclear reactors, making clean and constant energy possible—anywhere. Known as FRONTIER (Forging a Renaissance of Nuclear Through Innovation, Entrepreneurship, and Research), this partnership represents a significant step forward in advancing nuclear innovations that can address critical societal energy needs, from powering remote regions to providing reliable carbon-free electricity.
A Legacy of Nuclear Innovation
Pennsylvania’s rich history as a hub of energy innovation, industrial capacity, and skilled labor is one of continual evolution and leadership. From its origins as “Penn’s Woods,” supplying timber for trade and industry, to its role as a global supplier of coal fueling the Industrial Revolution and steel production that helped build the nation, Pennsylvania has consistently driven progress. Its contributions include oil discovery and production, advancements in nuclear reactor development, natural gas production, and diverse industrial sectors. For generations, Pennsylvania has been a cornerstone of U.S. economic growth and a key player in global markets.
Building on Penn State’s century-long legacy of excellence, FRONTIER now positions Pennsylvania—and particularly the Centre County region—as leaders in the next century of energy and manufacturing innovation. By establishing the Centre Region as a premier destination for education, research, and workforce development in nuclear engineering, energy, and advanced manufacturing, FRONTIER seeks to propel Pennsylvania’s proud legacy into a future defined by sustainability and technological leadership.
Milestones in Pennsylvania’s Nuclear Frontier
1949
Naval Nuclear Innovation
Naval nuclear technology developed in Pennsylvania has been vital to U.S. defense. The Bettis Atomic Power Laboratory near Pittsburgh, operated by Westinghouse, played a key role in designing and supporting the Navy’s nuclear-powered fleet, contributing to both national security and the advancement of nuclear technologies.
1955
Penn State’s Research Reactor
Penn State University’s Breazeale Nuclear Reactor, established in 1955, was the first licensed research reactor in the United States. It continues to play a critical role in training nuclear engineers, supporting cutting-edge research, and advancing nuclear science globally.
1958
Shippingport: The First Nuclear Power Plant
The Shippingport Atomic Power Station, the world’s first commercial nuclear power plant, began operation in 1958 in western Pennsylvania. Developed by Westinghouse and the U.S. Navy, Shippingport ushered in the age of nuclear energy, setting standards for safety and efficiency.
Penn State’s Radiation Science and Engineering Center (RSEC) promotes research and education of radiation and nuclear science and engineering on campus, as well as to universities, governments, and industries worldwide. The Penn State Breazeale Reactor (PSBR) at the RSEC is the nation’s longest continuously operating university research reactor. It supports several research and education activities—and now it’s one of the most productive.
What Are Microreactors?
Micro nuclear reactors, or microreactors, are compact, next-generation power sources engineered for safety, reliability, and sustainability. Unlike traditional reactors, microreactors utilize advanced technology to reduce risks while delivering a consistent, carbon-neutral energy supply. Their small size and adaptability make them ideal for diverse applications, including powering remote locations, supporting emergency operations, and advancing research initiatives.
By integrating microreactors into broader energy systems, Penn State and Westinghouse envision a future where clean, stable energy is more accessible than ever, driving progress in both urban and rural settings.
Introducing the eVinci™ microreactor
The eVinci microreactor is designed to meet a diverse range of energy needs, from large communities to remote and off-grid applications. Its compact size facilitates strategic transportation and quick installation, making it a practical solution for areas lacking reliable energy infrastructure. Unlike conventional reactors, the eVinci microreactor not only prioritizes safety and operational simplicity but also aims to reduce carbon-free energy costs for hard-to-decarbonize sectors like manufacturing.
By seamlessly integrating advanced nuclear technology with renewable energy sources, the eVinci microreactor holds the potential to revolutionize how we generate and distribute power—underscoring Penn State’s commitment to forging a cleaner, more resilient energy landscape.
The agreement between Penn State and Westinghouse focuses on advancing microreactors, small modular reactors that are designed for easy transportation and deployment, as illustrated here.
Explore the Future of Energy in 3D
This virtual reality simulation allows users to walk through a 3D model of the microreactor site, offering a realistic sense of scale, layout, and design for the planned deployment.Our Featured Research
Our Commitment to Safety, Sustainability, and Community
Penn State understands that successful microreactors deployment depends on prioritizing public safety, preserving the environment, and fostering strong community relationships. These core principles guide every aspect of our work, ensuring we deliver cutting-edge solutions that benefit individuals, society, and the planet.
Safety
The safety of our community and environment is our top priority. Microreactors incorporate cutting-edge safety protocols, automated systems, and failsafe mechanisms that allow for operation without continuous human intervention. Additionally, these reactors are self-regulating, ensuring safe shutdown procedures and minimal environmental impact in all situations.
Environmental and Economic Benefits
Microreactors provide a carbon-free energy source, reducing our dependence on fossil fuels and helping to curb greenhouse gas emissions. This project also represents a significant investment in the local economy, creating jobs, advancing education, and positioning Pennsylvania as a leader in innovative energy technology.
Community Engagement
Penn State is committed to engaging the local community throughout the microreactor project. We prioritize transparency and welcome community feedback, providing opportunities for residents to connect with our team. Through public events and informational sessions, we aim to address questions and concerns while building trust and ensuring community voices are heard.
Empowering Communities with Skills for the Future
Penn State has long been at the forefront of cultivating a skilled workforce that drives innovation in energy, manufacturing, and technology. Building on Pennsylvania’s rich industrial heritage, the University collaborates closely with industry partners and local communities to ensure that the region remains at the leading edge of workforce development and technological progress.
We are dedicated to offering training and upskilling opportunities in areas such as:
Skilled Trades
Welding, pipefitting, electrical work, and mechanical maintenance – essential roles in building and maintaining microreactor infrastructure.
Advanced Materials Development
Training programs focused on handling, testing, and innovating materials used in microreactor and related technologies.
AI Programming and Data Analytics
Equipping the workforce with skills to analyze data, support AI systems, and drive technological advancements in the energy sector.
Nuclear Safety and Compliance
Programs designed to train workers in nuclear safety standards, compliance regulations, and best practices.
FAQs about the eVinci microreactor Technology
The FRONTIER initiative involves the deployment of an eVinci™ microreactor at Penn State. The FAQs provided here offer a general overview of the technology and are not specific to the FRONTIER project. If you have questions specifically about the FRONTIER project, we encourage you to contact us.
What is an eVinci microreactor?
The eVinci microreactor is a compact nuclear reactor that is designed to be safe, portable, and efficient for producing electricity, especially in places where traditional power sources aren’t practical. It works like a nuclear battery that can produce energy for 8 or more years without needing to be refueled.
How much power can a single eVinci microreactor produce?
The eVinci microreactor is designed to produce 5 megawatts electric (MWe) and 15 megawatts thermal when operating at 350F (150C). That’s enough energy to power 4,500 homes continuously over its 8 year lifespan (depending on location and average power use per home).
How will the eVinci microreactor contribute to sustainability goals?
By producing clean nuclear energy, the eVinci microreactor will reduce up to 55,000 tons of C02/year, which is the same amount of carbon produced by roughly 12,000 cars/year. Over an eight-year period, that works out to be more than 1,000,000 barrels of oil!
Is the eVinci microreactor safe? What about radiation?
The eVinci microreactor is smaller and much less complicated than traditional nuclear power plants. The reactor has safety features that work automatically without human intervention. For example, the reactor stays cool using air, meaning that it won’t rely on big pumps or a significant amount of water to keep it from getting too hot. The eVinci Microreactor also uses TRISO fuel, a special type of nuclear fuel that is wrapped in three layers of protective material to reduce the risk of any radiation leaking or fuel melting. The fuel is designed to be very safe, and radiation is always monitored to ensure it stays within safe limits. The design and materials of the eVinci microreactor prioritize safety for both the operators and the nearby community.
When will the eVinci microreactor be available and how long will it take to build?
Westinghouse will soon begin to assemble a scaled eVinci test reactor for deployment at Idaho National Laboratory. Full scale commercial deployment of the eVinci microreactor could begin as early as 2029. The compact, modular design of the eVinci microreactor limits installation to thirty (30) days. The reactor is fully assembled in a factory before being transported to the site, reducing construction costs and installation time.
How much does the reactor weigh and how big is it?
The eVinci microreactor weighs in at only 100 metric tons and boasts a compact design measuring only 10 feet in diameter and less than 40 feet in length. Additionally, the entire eVinci microreactor site footprint is less than 3 acres of land – including the safety perimeter.
How is the reactor transported?
The compact design of the reactor makes it transportable by custom heavy haul vehicle, rail, barge, or ship. Additional shutdown rods are inserted into the reactor for added safety during transport. The reactor will be in a permanent transport safe shutdown state and in an additional transportation cask approved by the U.S. Nuclear Regulatory Commission (NRC).
How much will it cost?
The eVinci microreactor cost will vary depending on the location of the site and the desired delivery timeline. Because it will be produced in a factory, the microreactor will benefit from many of the cost-saving advantages associated with mass production. Its small footprint will also help to reduce construction time and costs compared to traditional reactors.
What type of fuel does the eVinci microreactor use?
The eVinci microreactor will use 19.75% enriched tri-structural isotropic particle (TRISO) fuel stated by the U.S. Nuclear Regulatory Commission to be “Meltdown Proof Nuclear Fuel.” The uranium inside each TRISO particle is surrounded by 3 layers that protect it and prevent the release of any radioactive fission products. TRISO fuel is characterized by its high thermal stability and resistance to corrosion and oxidation.
How will Westinghouse acquire the HALEU it needs to mass produce eVinci microreactors?
With over 75 years of experience in fuel supply, Westinghouse is partnering across our industry to secure and develop the supply chain for High-Assay Low-Enriched Uranium (HALEU). Westinghouse is a recognized leader in nuclear fuel and was selected by the U.S. Department of Energy (DOE) for HAP distribution of HALEU to support fuel qualification and criticality testing, as well as the deployment of a scaled eVinci test reactor at Idaho National Laboratory.
How long does the fuel last?
An eVinci microreactor can operate at maximum output (5MWe) for 8 or more years without refueling. If the unit is operated at less than 100% power, the life of the reactor can extend to 12 years.
What happens to spent fuel?
Westinghouse has developed a safe process for managing spent fuel that requires no on-site handling/storage. The reactor is cooled and moved from the site to a licensed facility where spent fuel is removed and put into cask storage at a licensed location. The reactor is then transferred to a factory to be refueled for redeployment.
How much fuel waste is created after 8 years of operation?
The fuel volume from an eVinci microreactor can fit in a large cardboard box used for moving household items.
What would happen in the event of a natural disaster, like an earthquake?
The eVinci microreactor’s unique design is especially well suited to mitigate risk during natural disasters. These layered safety features range from the TRISO fuel to the shutdown rods and control drums, the canister containment and the concrete containment structures. Shutdown rods and control drums are components that control power output and can safely shut down the reactor when necessary. On the other hand, cannister containment and concrete containment structures are designed to withstand extreme physical forces such as those generated by natural disasters, preventing radiation from escaping into the environment. All these features are diverse and redundant and ensure safe reactor shut down and containment.
How close can someone get to the reactor?
Access to the reactor itself is strictly controlled to ensure safety and security. Authorized personnel, such as security and operators, can work safely at close distances due to a reactor containment design that minimizes radiation levels.
Additional Resources
Want to learn more about the eVinci microreactor?
For official details and specifications, visit the Westinghouse Electric Company website and explore the eVinci™ microreactor page.
Want to learn more about TRISO fuel?
Explore the U.S. Department of Energy’s article, ‘TRISO Particles: The Most Robust Nuclear Fuel on Earth,’ for an in-depth look at this innovative technology.
Connect with Us
We welcome questions from all interested parties, whether about partnerships, specific research initiatives, or general inquiries. Community engagement is essential to the success of our project. Please fill out the form below and let us know what you’re interested in learning more about.